MCU 1100 V[T]-5X

Fotka stroje

CIB - Cast Iron Body

  • MADE IN THE CZECH REPUBLIC
  • Bed is made from quality casting - produced in our own foundry
  • High rigidity, resistance against pressure and vibrations
  • High temperature resistance thanks to ribbed construction
  • Deformation prevention – the bed is designed for symetric tension and do not have the influence for the machine function

High Productivity

  • High productive machines
  • Minimal machining time – maximal production
  • Suitable for machining of big amount of series

High Precision

  • Precision machining
  • High rotation-speed spindle suitable for difficult finishing operations

High Power

  • Tool spindle with gear-box mechanism
  • Powerful force machining
  • Excellent torque
  • Perfect choice for roughing

5 Axis Control

  • Continuous 5-axis machining

DDA - Direct Drive Axis

  • Direct drives with digital „torque“ servomotors without gear-box on C axis
  • NO output loss in gear-boxes
  • High torque
  • Reduction of build-up area

DDS - Direct Drive Spindle

  • Tool spindle with direct integrated drive
  • Continuous regulation of rotation speed
  • Minimal output loss thanks to the free motion gearbox
  • Long operating-time

DMS - Direct Measuring System

  • Direct linear measuring in standard configuration
  • High positioning accuracy
  • Long-term stability solution

TDA - Twin Drive Axis

  • Bridge construction of Y axis
  • Accurate straightness thanks to the symetric construction
  • Big stability of Y axis drive thanks to two ball-screws
  • High dynamics stability

TTC - Trunnion Table Construction

  • Rotary and tilting table on both sides of the machine
  • Lower vibrations
  • Possibility of bigger table load
  • Stability solution

Machine Tools

 
Main features of the machine tools
 
  • Wide technological utilisation
    • continuous five-axis milling
    • turning
    • other technologies (drilling, boring, reaming, thread cutting)
  • Maximum productivity
  • High precision
  • Materials
    • steels, cast irons
    • ferrous and non-ferrous metals
    • plastics, wood, graphite
  • Top quality machine tools
  • Machine diagnostics
  • Production monitoring
  • Automation and palletizing
  • „Green planet“ environmental functions
    • Automatic shutdown of power circuits after the program ends
    • Spindle performance optimisation

Machine basic concept

  • Machine basic concept
    1. Slide
    2. Ram
    3. Symmetrical massive stands
    4. Tool magazine
    5. Spindle
    6. Table
    7. Rotary and tilting axes of the table
    8. Bed – massive monolith
  • Machine basic concept

    FEM Model

    The frame of the machine is optimised using the finite element method from the standpoint of static rigidity and dynamic qualities.

Linear axes

  • Linear axes

    High dynamics ⇒ productivity
    Large travels ⇒ large workspace
    Direct linear measuring ⇒ positioning accuracy
    High damping ⇒ quality surface
    All axes with digital servomotors
    Pneumatic balancing of the ram ⇒ constant dynamics

Rotation axes

  • Rotation axes
    • A axis - gantry drives with gearboxes ⇒ be the strongest
    • C axis - Direct drives by digital ring “torque” servomotors without gearboxes ⇒ backlash-free
    • Direct measuring of rotation axes ⇒ maximum spatial accuracy
    • Stabilisation using hydraulic brake in every drive in any position ⇒ perfect position keeping
    • Continuous control and positioning ⇒ complex shape surfaces simply and precisely
    • All drives cooled by water flow with dedicated cooler => thermal stability
    • C-Axis speed up to 500 rpm ⇒ high turning productivity
    • Standard load on the table 2 200 kg
  • Rotation axes

    +45° / -130°
     

    Axis parameters Rotation range Rotation speed Continuous torque Braking torque
    A-Axis 175°
    (-130°/ +45°)
    23 min-1 5 500 Nm 8 400 Nm
    138 °/s
    C-Axis 360°
    (unlimited)
    MCU VT-5X* MCU V-5X* 3194 / 5352 Nm 12 000 Nm
    500 min-1 80 min-1
    3 000 °/s 480 °/s



    * Milling + turning  = MCU VT-5X

    * Milling = MCU V-5X

  • Rotation axes

    Multi-circuit cooler for stable temperature of the torque motor, ball screw nuts and motor flanges

Workspace - Table versions

  • Workspace - Table versions
    • Complete inside covering of the workspace – to prevent heat transfer from workspace to machine body
    • Watertight workspace
    • Energy-saving LED lighting of the work area
    • Manual workspace rinsing
  • Workspace - Table versions
  • Workspace - Table versions

    Milling tables

    • Round cutted table
    • Dimensions: 1 150 × 900 mm
    • Load: 2 200 kg
    • Rpm: 80 min-1
  • Workspace - Table versions

    Lathe turning tables

    • Round table
    • Dimensions: Ø 1 000 mm
    • Load: 1700 kg
    • Rpm: 500 min-1
  • Workspace - Table versions

    Lathe turning tables

    • Round table
    • Dimensions: Ø 1 200 mm
    • Load: 1 700 kg
    • Rpm: 500 min-1
  • Workspace - Table versions

    Lathe turning tables

    • Round table with integrated chucks with possible hydraulic clamping
    • Dimensions: Ø 1 000 mm
    • Load: 1 000 kg
    • Rpm: 500 min-1
  • Workspace - Table versions

    Lathe turning tables

    • Round table with integrated chucks with possible hydraulic clamping
    • Spannung
    • Dimensions: Ø 1 200 mm
    • Load: 1 700 kg
    • Rpm: 500 min-1
  • Workspace - Table versions

    Pallets

    • Rectangular pallet table
    • Dimensions: 1000 × 800 mm
    • Load (milling): 1000 kg
    • Load (turning): 850 kg
    • Rpm (milling): 80 min-1
    • Rpm (turning): 500 min-1
  • Workspace - Table versions

    Pallets

    • Square pallet table
    • Dimensions: 800 × 800 mm
    • Load (milling): 1 000 kg
    • Load (turning): 850 kg
    • Rpm (milling): 80 min-1
    • Rpm (turning): 500 min-1

Technological possibilities

  • Technological possibilities

    MILLING

    • Milling from five sides
  • Technological possibilities

    MILLING

    • Shape milling
  • Technological possibilities

    TURNING

    • External turning
  • Technological possibilities

    TURNING

    • Face and internal turning

Spindle

  • Spindle

    Unique design of the slide arrangement.

    Spindle mounting in the ram, which is mounted in the slide on combination of linear guide ways and sliding guide ways for high rigidity, accuracy and absorbing shocks from power machining. Nozzles for external cooling by media are located around the spindle unit. Machine tools.

  • Spindle
    • Wide range of spindles from power to high-speed
    • state-of-art spindles with built-in drive
    • Water flow cooling of spindles using dedicated cooling aggregate with high cooling performance
    • Continuous speed regulation
    • Spindle for turning operations with a hydraulic brake
       
    Spindle type Maximum speed Taper
    POWER PLUS 10 000 min-1 ISO 50 (HSK-A100)
    POWER 10 000 min-1 ISO 50 (HSK-A100)
    SPEED 12 000 min-1 ISO 40 (HSK-A63) 
    SPRINT 18 000 min-1 HSK-A63
    RAPID 24 000 min-1 HSK-A63

     

Industry and application

  • Industry and application
  • Industry and application
  • Industry and application
  • Industry and application
TECHNICAL DATA   MCU
1100V-5X
MCU
1100VT-5X
Operating range      
Maximum workpiece diameter mm Ø 1250 Ø 1250
Maximum workpiece height mm 1000 1000
Distance spindle to table mm 150 – 1150 150 – 1150
Linear axes      
X axis travel mm 1100 1100
Y axis travel mm 1550 1550
Z axis travel mm 1000 1000
Rapid traverse X, Y, Z mm.min-1 50 000 50 000
Acceleration in axes X, Y, Z m.s-2 5 5
Feed force X, Y, Z kN 16 / 16 / 16 16 / 16 / 16
Positioning accuracy mm 0,008 0,008
Repeatability mm 0,004 0,004
Rotation axes      
A axis tilt range ° 175° (+45° / –130°) 175° (+45° / –130°)
A axis maximum speed min-1 23 23
Accuracy of dividing A axis s ±2 ±2
Accuracy of dividing C axis s ±2 ±1
Tables      
Table clamping area size mm Ø 1150 × 900 Ø 1200
Maximum load on the table kg 2200 1700
Maximum speed min-1 80 500
Nominal speed min-1 23 256
Torque / continuous Nm 3194 3030
Power / continuous kW 28 88
T-slots (number × width × spacing) mm 7 × 22H7 × 125 10 × 22H7 × 36°
Energy connections      
AC voltage   3 × 400V, 50Hz 3 × 400V, 50Hz
Rated current A 250 250
Total machine input kVA 120 120
Recommended power line supply mm2 5 × 95 Cu 5 × 95 Cu
Pneumatic pressure MPa 0,6 0,6
Compressed air consumption m3/hod 8 - 20 8 - 20
Machine dimensions      
Length mm 6500 (5000) 6500 (5000)
Width (transport dimensions) mm 4800 (2680) 4800 (2680)
Height (transport dimensions) mm 5000 (3600) 5000 (3600)
Machine weight kg 35 000 35 000
       
Control system   TNC640
[SIN 840D SL]
SIN 840D SL
[TNC640]
 
STANDARD ACCESSORIES MCU VT - 5X MCU V - 5X
Spindle for turning operations with a hydraulic brake (HSK-A)
Button control of tool clamping with the spindle
Hydraulic unit
Hand wheel
FESTO pneumatic system
ETHERNET
Central lubrication
Thermal compensation
Cooling aggregate for external tool cooling
Switchboard ait conditioning
Manual workspace rinsing
Chip conveyor
Automatic roof shifting
Accompanying documentation
SPECIAL ACCESSORIES    
Internal coolant supply 2 MPa
Internal coolant supply 6 MPa
Pick-up tool magazine - 120, 240 positions ISO 50 (HSK-A100), 180, 320 positions ISO 40 (HSK-A63)
Coolant belt filter
Aerosol exhauster Filtermist FX
Laser tool probe
3D probe
MAS Remote diagnostic
MAS Machine Monitor
MAS GSM Monitor
Control system HEIDENHAIN, SINUMERIK

 

Soubory ke stažení

Ikona PDFMCU 1100 V[T]-5X - CZ/PL

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