MCU 700V[T]-5X

Fotka stroje

CIB - Cast Iron Body

  • MADE IN THE CZECH REPUBLIC
  • Bed is made from quality casting - produced in our own foundry
  • High rigidity, resistance against pressure and vibrations
  • High temperature resistance thanks to ribbed construction
  • Deformation prevention – the bed is designed for symetric tension and do not have the influence for the machine function

High Productivity

  • High productive machines
  • Minimal machining time – maximal production
  • Suitable for machining of big amount of series

High Precision

  • Precision machining
  • High rotation-speed spindle suitable for difficult finishing operations

High Power

  • Tool spindle with gear-box mechanism
  • Powerful force machining
  • Excellent torque
  • Perfect choice for roughing

5 Axis Control

  • Continuous 5-axis machining

DDA - Direct Drive Axis

  • Direct drives with digital „torque“ servomotors without gear-box on C axis
  • NO output loss in gear-boxes
  • High torque
  • Reduction of build-up area

DDS - Direct Drive Spindle

  • Tool spindle with direct integrated drive
  • Continuous regulation of rotation speed
  • Minimal output loss thanks to the free motion gearbox
  • Long operating-time

DMS - Direct Measuring System

  • Direct linear measuring in standard configuration
  • High positioning accuracy
  • Long-term stability solution

TDA - Twin Drive Axis

  • Bridge construction of Y axis
  • Accurate straightness thanks to the symetric construction
  • Big stability of Y axis drive thanks to two ball-screws
  • High dynamics stability

TTC - Trunnion Table Construction

  • Rotary and tilting table on both sides of the machine
  • Lower vibrations
  • Possibility of bigger table load
  • Stability solution
  • Wide technological utilisation
    • continuous five-axis milling
    • turning
    • other technologies (drilling, boring, reaming, thread cutting)
  • Maximum productivity
  • High precision
  • Materials
    • steels, cast irons
    • ferrous and non-ferrous metals
    • plastics, wood, graphite
  • Top quality
  • Machine diagnostics
  • Production monitoring
  • Automation and palletizing
  • „Green planet“ environmental functions
    • Automatic shutdown of power circuits after the program ends
    • Spindle performance optimisation

Machine basic concept

  • Machine basic concept
    • Vertical upper gantry multifunctional center
    • All main elements of the frame made of high quality cast iron
    • Unmatched rigidity
    • High damping
    • Thermal stability
    • Active thermal compensation of the frame using sophisticated software

    ⇒ High productivity
    ⇒ Absolute precision

  • Machine basic concept

    The frame of the machine is optimised using the finite element method from the standpoint of static rigidity and dynamic qualities.

Rotation axes

  • Rotation axes
    • Direct drives by digital ring “torque” servomotors without gearboxes ⇒ backlash-free
    • Direct measuring of rotation axes ⇒ maximum spatial accuracy
    • Stabilisation using hydraulic brake in every drive in any position ⇒ perfect position keeping
    • Continuous control and positioning ⇒ complex shape surfaces simply and precisely
    • All drives cooled by water flow with dedicated cooler ⇒ thermal stability
    • C-Axis speed up to 500 rpm ⇒ high turning productivity
    • Standard load on the table 1 200 kg
  • Rotation axes

    -30° / -120°

Linear axes

  • Linear axes

    High dynamics  productivity
    Large travels  large workspace
    Direct linear measuring  positioning accuracy
    High damping  quality surface
    All axes with digital servomotors
    Pneumatic balancing of the ram  constant dynamics

     

    Axis parameters Travels Feed rates Acceleration Feed force
      [mm] [mm.min-1] [mm.s-2] [N]
    Axis X 700 60 000 6 500 5 000
    Axis Y 820 60 000 6 500 10 000 (2 × 5 000)
    Axis Z 550 60 000 6 500 5 000




     

Workspace - Table versions

  • Workspace - Table versions
  • Workspace - Table versions
  • Workspace - Table versions

    Table diameter 630 mm

    • milling/turning
    • load: 850 kg
    • rpm milling (C axis): 100 min-1
    • rpm turning (C axis): 500 min-1
  • Workspace - Table versions

    Table diameter 800 mm

    • milling/turning
    • load: 850 kg
    • rpm milling (C axis): 100 min-1
    • rpm turning (C axis): 500 min-1
  • Workspace - Table versions

    Pallet 500 × 500 mm

    • milling
    • load: 400 kg
    • rpm (C axis): 100 min-1
  • Workspace - Table versions

    Square table 630 × 630 mm

    • milling
    • load: 850 kg
    • rpm (C axis): 100 min-1

Technological possibilities

  • Technological possibilities

    MILLING

    • Milling from five sides
  • Technological possibilities

    MILLING

    • Shape milling
  • Technological possibilities

    TURNING

    • External turning
  • Technological possibilities

    TURNING

    • Face and internal turning

Spindle

  • Spindle

    Spindle, the heart of the machine

    • Wide range of spindles from power to high-speed
    • State-of-art spindles with built-in drive
    • Water flow cooling of spindles using dedicated cooling aggregate with high cooling performance
    • Continuous speed regulation
    • Spindle for turning operations with a hydraulic brake
    • Configurable tool magazine, standard from 24 to 64 positions according to the spindle taper, more positions upon ordering
    • Comfortable tool insertion into the machine’s magazine even during machining
    • Storage space for preparation and adjustment of the tool
  • Spindle

    Spindle mounting in the ram, which is mounted in the slide on 3 linear guideways for high rigidity and accuracy!
    Nozzles for external cooling by media are located around the spindle unit.

  • Spindle
    Spindle type Maximum speed Taper
      [min-1]  
    POWER 10 000 ISO 50
    SPEED 12 000 ISO 40 / HSK-A63
    SPRINT 18 000 HSK-A63
    RAPID 24 000 HSK-A63

     

Industry and application

  • Industry and application
  • Industry and application
  • Industry and application
  • Industry and application
TECHNICAL DATA   MCU 700VT-5X
Milling / Turning
MCU 700V-5X
Milling
Linear axes      
X axis travel mm 700 700
Y axis travel mm 820 820
Z axis travel mm 550 550
Work feed in axes X, Y, Z mm.min-1 1 - 60 000 1 - 60 000
Rapid traverse in axes X, Y, Z mm.min-1 60 000 60 000
Acceleration in axes X, Y, Z mm.s-2 6500 6500
Programmable increment mm 0,001 0,001
Accuracy CSN ISO 230-2      
Positioning accuracy mm 0,004 0,004
Repeatability mm 0,007 0,007
Accuracy VDI/DGQ3441      
Positioning accuracy mm 0,004 0,004
Repeatability mm 0,007 0,007
Accuracy JIS B 6336      
Positioning accuracy mm ±0,003 ±0,003
Repeatability mm ±0,002 ±0,002
Rotation axes      
A axis tilt range ° 150 (+30 / –120) 150 (+30 / –120)
C axis rotation range ° unlimited unlimited
A axis maximum speed min-1 25 25
C axis maximum speed min-1 500 100
A, C axis calibration accuracy ° 0,001 0,001
Tables      
Table clamping area size mm Ø 630
Ø 800
Ø 630
Ø 800
630 × 630
Maximum workpiece diameter mm Ø 1000 Ø 1000
Maximum workpiece height mm 500 500
Maximum load on the table kg 850 850
Table height above the floor mm 920 920
Energy connections and consumption      
AC voltage   3 × 400V, 50Hz 3 × 400V, 50Hz
Rated current A 150 150
Total machine input kVA 85 85
Recommended power line supply mm2 4 × 95 Cu 4 × 95 Cu
Pneumatic equipment operating pressure MPa 0,6 0,6
Compressed air consumption (min – max) m3 / hod 8 - 20 8 - 20
Machine dimensions      
Machine dimensions (length × width × height) mm 4085 × 3460 × 3528 4085 × 3460 × 3528
Machine transport dimensions (length × width × height) mm 4085 × 2400 × 2950 4085 × 2400 × 2950
Machine weight kg 18 000 18 000
Machine weight including chip conveyor kg 18 450 18 450
       
Control system   Sinumerik 840D Heidenhain iTNC 530
Sinumerik 840D
 
STANDARD ACCESSORIES MCU 700VT - 5X MCU 700V - 5X
Spindle for turning operations with a hydraulic brake (HSK-A63)
Button control of tool clamping with the spindle
Hydraulic unit
Hand wheel
FESTO pneumatic system
ETHERNET
Central lubrication
Thermal compensation
Cooling aggregate for external tool cooling
Switchboard air conditioning
Manual workspace rinsing
Automatic roof shifting    
Chip conveyor
Accompanying documentation
SPECIAL ACCESSORIES    
Internal coolant supply operating pressure 2 MPa
Internal coolant supply operating pressure 6 MPa
Pick-up tool magazine - 48 positions ISO 50, 64 positions HSK-A63
Coolant belt filter
Aerosol exhauster Filtermist FX
Laser tool probe
3D probe
Remote Diagnostic
MAS Machine Monitor
MAS GSM Monitor
Control system HEIDENHAIN, SINUMERIK

 

Soubory ke stažení

Ikona PDFMCU 700V[T]-5X - CZ/PL

Ikona PDFMCU 700V[T]-5X - EN/DE

Ikona PDFMCU 700V[T]-5X - CZ/RUS