MCV 1000 5AX

Fotka stroje

CIB - Cast Iron Body

  • MADE IN THE CZECH REPUBLIC
  • Bed is made from quality casting - produced in our own foundry
  • High rigidity, resistance against pressure and vibrations
  • High temperature resistance thanks to ribbed construction
  • Deformation prevention – the bed is designed for symetric tension and do not have the influence for the machine function

High Productivity

  • High productive machines
  • Minimal machining time – maximal production
  • Suitable for machining of big amount of series

High Precision

  • Precision machining
  • High rotation-speed spindle suitable for difficult finishing operations

High Power

  • Tool spindle with gear-box mechanism
  • Powerful force machining
  • Excellent torque
  • Perfect choice for roughing

5 Axis Control

  • Continuous 5-axis machining

DDS - Direct Drive Spindle

  • Tool spindle with direct integrated drive
  • Continuous regulation of rotation speed
  • Minimal output loss thanks to the free motion gearbox
  • Long operating-time

DMS - Direct Measuring System

  • Direct linear measuring in standard configuration
  • High positioning accuracy
  • Long-term stability solution

TTC - Trunnion Table Construction

  • Rotary and tilting table on both sides of the machine
  • Lower vibrations
  • Possibility of bigger table load
  • Stability solution
  • Wide technological utilisation
    • continuous five-axis milling
    • milling from five sides
    • other technologies (2,5 milling, drilling, boring, reaming, thread cutting)
  • Maximum productivity
  • High precision
  • Reliable rotary tilting table from own production

Machine basic concept

  • Machine basic concept

    Maximal stability and rigidity - 3 linear guideways in Y axis.

Workspace

  • Workspace
  • Workspace
  • Workspace

Industry and application

  • Industry and application
  • Industry and application
  • Industry and application
  • Industry and application
TECHNICAL DATA   MCV 1000
POWER 5AX
MCV 1000
SPEED 5AX
MCV 1000
SPRINT 5AX
MCV 1000
RAPID 5AX
Rotary and tilting table          
Rotary table top dia. mm 520 520 520 520
Tilting axis A ° +-110° +-110° +-110° +-110°
Rotary axis C ° 360° 360° 360° 360°
T-slots (number x width x spacing)   5×14 5×14 5×14 5×14
Max. weight on table kg 400 400 400 400
Tool height over floor mm 1250 1250 1250 1250
Working range          
X-axis mm 880 880 880 880
Y-axis mm 590 590 590 590
Z-axis mm 480 520 520 520
Distance from spindle nose to table clamping surface mm 20 - 540 20 - 540 20 - 540 20 - 540
Spindle          
Spindle taper   ISO 50 ISO 40 / HSK A63 HSK A53 HSK A53
Max. speed min-1 8 000 12 000 18 000 24 000
Speed change   2 stages infinitely variable infinitely variable infinitely variable
Feed rate          
Working feed rate X, Y, Z mm.min-1 1-40 000 1-40 000 1-40 000 1-40 000
Rapid traverse X, Y, Z m.min-1 40 40 40 40
Max. speed - axis A min-1 12 12 12 12
Max. speed - axis C min-1 20 20 20 20
Tool magazine          
Magazine capacity   24 [40] 30 [60] 30 [60] 30 [60]
Max. tool length mm 400 350 350 350
Max. tool dia. mm 125 80 [70] 80 [70] 80 [70]
Max. tool dia. - adjacent stations empty mm 175 [160] 125 [130] 125 [130] 125 [130]
Change time of adjacent tool s 5 4 4 4
Max. tool weight kg 15 6,5 6,5 6,5
Motor          
Spindle motor output SIEMENS (S1/S6 - 40%) kW 28 / 43 32 / 48 25 / 35 19 / 26
Torque (S1/S6 - 40%) Nm 406 / 623 157 / 215 86 / 120 60 / 86
Max. total machine input kVa 50 50 50 50
Accuracy ČSN ISO 230 - 2          
Measuring system X, Y, Z   direct direct direct direct
Positioning accuracy of coordinates mm 0,01 0,01 0,01 0,01
Accuracy of repeatability mm 0,004 0,004 0,004 0,004
           
Air operating pressure MPa 0,55 - 0,6 0,55 - 0,6 0,55 - 0,6 0,55 - 0,6
Machine dimensions (l x w x h) mm 4600 x 3600 x 3300 4600 x 3600 x 3300 4600 x 3600 x 3300 4600 x 3600 x 3300
Machine weight kg 13 000 13 000 13 000 13 00
STANDARD ACCESSORIES
Electrical equipment 3 × 400V/50Hz
Digital AC spindle, linear and rotary axes control drives HEIDENHAIN / SIEMENS
Direct measuring system
Rotary and tilting table MAS
Pneumatic clamping of table axes
Cooling aggregate for external cooling
Automatic lubrication of moving parts
Centric tool clamping
Spindle circulation cooling
Hand wheel
ETHERNET
Operator tool kit
Accompanying documentation
Tool magazine with mechanical arm
Chip conveyor
Two-speed gearbox (version POWER)
Temperature compensation
Control system HEIDENHAIN iTNC530 HSCI / SIEMENS SINUMERIK 840D sl
 
SPECIAL ACCESSORIES
20 bar internal coolant supply Type AD
3D infra probes - HEIDENHAIN / RENISHAW / M&H HEXAGON METROLOGY
Tool probes - HEIDENHAIN / RENISHAW / M&H HEXAGON METROLOGY
Machine status signalling (beacon)
LOSMA cooling fluid belt filter
Manual rinsing of workspace
External tool air blast
Oil mist collector Filtermist FX
Remote diagnostics
MAS Machine Monitor
MAS GSM monitor
Switchboard air-conditioning
DXF import (Heidenhain)
AFC adaptive feed control (Heidenhain)

 

Soubory ke stažení

Ikona PDFMCV 1000 5AX - CZ/PL

Ikona PDFMCV 1000 5AX - EN/DE

Ikona PDFMCV 1000 5AX - CZ/RUS