MULTICUT 500i

Fotka stroje

CIB - Cast Iron Body

  • MADE IN THE CZECH REPUBLIC
  • Bed is made from quality casting - produced in our own foundry
  • High rigidity, resistance against pressure and vibrations
  • High temperature resistance thanks to ribbed construction
  • Deformation prevention – the bed is designed for symetric tension and do not have the influence for the machine function

High Productivity

  • High productive machines
  • Minimal machining time – maximal production
  • Suitable for machining of big amount of series

High Precision

  • Precision machining
  • High rotation-speed spindle suitable for difficult finishing operations

5 Axis Control

  • Continuous 5-axis machining

DDS - Direct Drive Spindle

  • Tool spindle with direct integrated drive
  • Continuous regulation of rotation speed
  • Minimal output loss thanks to the free motion gearbox
  • Long operating-time

DMS - Direct Measuring System

  • Direct linear measuring in standard configuration
  • High positioning accuracy
  • Long-term stability solution

The multitasking turning-milling centers combine the features of turning and milling machines in a single universal machine which has capability to machine complex parts using more technologies (turning, threading, recessing, drilling, boring, milling, cam milling, gear hobbing, and measuring). The machines are equipped with a B-axis as standard which allows an extra-axial drilling and 5-axis milling. The MULTICUT 500i S (with the right spindle) can do a full part machining on both sides.

Machine version:

  • S - version with the subspindle
  • T - version with the tailstock

Productivity

  • Productivity

    Your manufacturing productivity after multitasking machine integration

    Practically all types of machining technologies are available on one machine tool.
    Benefits of MULTICUT machine tool integration:

    • Substantial shortening of complete machining time
    • Simplification of material flow
    • Elimination of waiting times between processes
    • Reduction of fixtures number
    • Reduction of tools number
    • Reduction of operators number
    • Reduction of setup time
    • High machining accuracy
    • Easy repeat of machining of any kind with immediate availability of the technology
  • Productivity

    Your manufacturing productivity after multitasking machine integration

    Practically all types of machining technologies are available on one machine tool.
    Benefits of MULTICUT machine tool integration:

    • Substantial shortening of complete machining time
    • Simplification of material flow
    • Elimination of waiting times between processes
    • Reduction of fixtures number
    • Reduction of tools number
    • Reduction of operators number
    • Reduction of setup time
    • High machining accuracy
    • Easy repeat of machining of any kind with immediate availability of the technology
  • Productivity

    Эффективность Вашего производства при переходе на многооперационные станки


    Почти все технологии обработки резанием объединены на одном станке.
    Преимущества интеграции станка MULTICUT:

    • Существенное сокращение итогового времени обработки
    • Снижение материалоемкости
    • Исключение межоперационных простоев
    • Сокращение количества агрегатов
    • Сокращение количества инструментов
    • Сокращение количества операторов
    • Сокращение времени наладки
    • Высокая точность обработки
    • Облегчение повторной наладки - возможность сохранения всех технологических параметров
  • Productivity

    Driveshaft

    • Part of shearers drive, mining machines
    • Body for epicyclic gearing
  • Productivity

    Driveshaft

    • Part of shearers drive, mining machines
    • Body for epicyclic gearing
  • Productivity

    Driveshaft

    • Part of shearers drive, mining machines
    • Body for epicyclic gearing
  • Productivity

    Driveshaft

    • Part of shearers drive, mining machines
    • Body for epicyclic gearing

Workspace

  • Workspace

    Max. machinig length

  • Workspace

    Max. machining diameter

  • Workspace

    Travel in Y-axis

    • 370 mm (MTC 500i)
    • 400 mm (MTC 630)

Machine body

  • Machine body
    1. main spindle 3500 min-1 [2800 min-1]
    2. tool spindle 12000 min-1
    3. subspindle 3500 min-1 [2800 min-1] [Mo6]

Technological possibilities

  • Technological possibilities

    The widest technological usage

    • O.D. turning, threading, grooving
    • I.D. turning, threading, grooving
    • Angular drilling
    • Five-axis milling
    • Angular milling
    • Gear hobbing and tooth milling
    • Face milling, grooving
    • Boring
    • Drilling
    • Cam + crank shaft milling
    • In-process measurement
    • Slotting
  • Technological possibilities
    1. O.D. turning, threading, grooving
    2. I.D. turning, threading, grooving
    3. Angular drilling
    4. Five-axis milling
    5. Angular milling
    6. Gear hobbing and tooth milling
  • Technological possibilities
    1. Face milling, grooving
    2. Boring
    3. Drilling
    4. Cam + crank shaft milling
    5. In-process measurement
    6. Slotting

Tool spindle

  • Tool spindle

    Tool Spindle

    • Direct drive
    • Active cooling
    • Hydraulic indexing


    B-Axis

    • Direct drive - Torque motor
    • Active cooling
    • Hydraulic brake
    • Direct measuring
    • Programmable increment 0,0001°

Workpiece spindle

  • Workpiece spindle

    C-Axis

    • Direct measuring
    • Programmable increment 0.0001°
    • Mechanical with gearbox
    • Mechanical and torque motor

Industry and application

  • Industry and application
  • Industry and application
  • Industry and application
  • Industry and application
  • Industry and application
  • Industry and application
  • Industry and application
TECHNICAL DATA   MULTICUT 500i [POWER] (T) MULTICUT 500i [POWER] (S)
Operating range      
Max. swing over bed / lower support mm 1030 1030
Max. turning diameter
B=0° / 45° / 60° / 90°
mm 549 / 690 / 880 / 1030 549 / 690 / 880 / 1030
Max. distance of faces
spindle to tailstock spindle | spindle to spindle
mm 1972 1799
Max. turning lenght mm 1734 1527
Bar work capacity mm 94 [122] 94 [122]
Workpiece weight      
Not supported / supported with center (max. speed) with a chuck kg 800 / 2100 [1000 / 2500] 800 / 2100 [1000 / 2500]
Supported with steady rests 1 (max. speed 300 min-1) kg 2500 [3000] 2500 [3000]
Linear axes of the tool spindle      
X / Y <-Y/+Y> / Z axis travel mm 640 / 370 <-190+180> / 1600 640 / 370 <-190+180> / 1600
Feed force X ; Y ; Z 25% / 40%ED / continuous kN 21,5 / 17,5 / 12,5; 19,5 / 16 / 11,5; 32 / 27,5 / 17 21,5 / 17,5 / 12,5; 19,5 / 16 / 11,5; 32 / 27,5 / 17
X / Y / Z axis rapid traverse m.min-1 50 / 40 / 50 50 / 40 / 50
X / Y / Z axis acceleration m.s-2 5 / 4 / 5 5 / 4 / 5
Main spindle      
Max. spindle speed      
Low speed min-1 3500 [866] 3500 [866]
High speed min-1 3500 [2800] 3500 [2800]
Nominal spindle speed min-1 750 [133 / 666] 750 [133 / 666]
Gearbox stages   1 [2] 1 [2]
Spindle nose type (DIN 55026)   A8 [A11] A8 [A11]
Spindle boring mm 106 [135] 106 [135]
I.D. of the front bearings mm 160 [200] 160 [200]
Torque:      
Low speed 25% / 40% / 60%ED / continuous Nm 1145 / 1025 / - / 760 [- / 3000 / 2400 / 2000] 1145 / 1025 / - / 760 [- / 3000 / 2400 / 2000]
High speed 25% / 40% / 60%ED / continuous Nm 1145 / 1025 / - / 760 [760 / 600 / 480 / 400] 1145 / 1025 / - / 760 [760 / 600 / 480 / 400]
Motor power 25% / 40% / 60%ED / continuous kW 74 / 72 / - / 59 [53 / 42 / 33,5 / 28] 74 / 72 / - / 59 [53 / 42 / 33,5 / 28]
Spindle axis height mm 1290 1290
Subspindle      
Max. spindle speed      
Low speed min-1 - 3500 [866]
High speed min-1 - 3500 [2800]
Nominal spindle speed min-1 - 750 [133 / 666]
Gearbox stages   - 1 [2]
Spindle nose type (DIN 55026)   - A8 [A11]
Spindle boring mm - 106 [135]
I.D. of front bearings mm - 160 [200]
Torque:      
Low speed 25% / 40% / 60%ED / continuous Nm - 1145 / 1025 / - / 760 [ - / 3000 / 2400 / 2000]
High speed 25% / 40% / 60%ED / continuous Nm - 1145 / 1025 / - / 760 [760 / 600 / 480 / 400]
Motor power 25% / 40% / 60%ED / continuous kW - 74 / 72 / - / 59 [53 / 42 / 33,5 / 28]
C-axis of workpiece spindles      
Min. programming step   0,0001° 0,0001°
Max. speed min-1 43 43
Torque 25% ED / continuous Nm 2100 / 1400 2100 / 1400
Tool spindle      
Max. speed min-1 12 000 12 000
Nominal speed min-1 2100 2100
Taper kVa HSK-63 / Capto 6 [HSK-63] HSK-63 / Capto 6 [HSK-63]
Torque 25% / 40% ED / continuous Nm 123 / 100 / 60 123 / 100 / 60
Power 25% / 40% ED / continuous kW 27 / 22 / 13 27 / 22 / 13
Number of tool indexing positions   360 x 1° 360 x 1°
Spindle length mm 563 563
B axis of tool spindle      
Range ° -120° / +105° -120° / +105°
Min. programming step   0,0001° 0,0001°
Max. speed min-1 50 50
Time of indexing by 90° s 0,8 0,8
Torque 40% ED / continuous Nm 950 / 550 950 / 550
Hydraulic brake / locking Nm 4000 4000
Tool magazine      
Tool storage capacity   81 81
Max. tool length mm 350 350
Max. tool diameter with / without adjacent HSK-63, Capto C6 mm 150 / 90 150 / 90
Max. tool weight kg 8 8
Tool to tool / chip to chip change time s 3 / 15 3 / 15
Tailstock      
Tailstock spindle diameter / Tailstock spindle travel mm 190 / 180 -
Taper hole of tailstock spindle Morse   Mo6 -
Force range kN 3,2 - 28,6 -
Tank capacity      
Tank capacity / coolant volume l 500 / 620 500 / 620
Pump motor power / continuous kW    
Machine dimensions      
Machine length without / with chip conveyor / for transport mm 4800 / 6500 / 5372 [6385 / 7425 / 6692] 4800 / 6500 / 5372 [6385 / 7425 / 6692]
Machine width / for transport mm 3950 / 3670 3950 / 3670
Machine height / for transport mm 3760 / 3660 3760 / 3660
Machine weight kg 22 800 [23 750] 23 050 [24 000]
Machine connection      
Eletrical power supply / continuous kVA 110 [90] 110 [90]
Compressed air supply / pressure / flow MPa/L.min-1 0,6 / 600 0,6 / 600
Control system      
Type   Siemens Sinumerik 840D SL Siemens Sinumerik 840D SL
Number of continuously controlled axes for machining   5 5

Soubory ke stažení

Ikona PDFMULTICUT 500i - CZ

Ikona PDFMULTICUT 500i - EN

Ikona PDFMULTICUT 500i - RUS

Ikona PDFMULTICAT 500i - PL